Celebrating the 100th Anniversary of the Hard Hat

Happy birthday to the hard hat! This year, the hard hat is celebrating its 100 year anniversary. Learn more about the history of the hard hat and its changes over the years.

The hard hat was first created by an American man named Edward W. Buller as a result of the booming industrial growth and construction that was occurring in the early 1900s. With increased construction, laborers were at risk for serious bodily injury. Thus the idea of a protective head covering for construction workers, modeled after a military helmet, was born. The Bullard family manufactured the first official hard hat in 1919.

As a result of continually improving safety requirements for construction laborers and their workplaces, the hard hat has gone through major evolution. The first hat, coined the “Hard Boiled” hat in 1919, was made using steamed canvas, glue, and leather. By 1938, hard hats were being made with aluminum, providing the durability of metal. Evolution did not stop there. The 1940’s brought fiberglass, and the 1950’s led to a thermoplastic material that provided strength and cost-effectiveness. Today’s hard hats are produced using polyethylene plastic, yielding a hat that’s lightweight and protective.

Another evolutionary milestone in the production of the hard hat came in 1982. It was during this year that Bullard integrated a suspension system on the interior of their hard hats. Despite a heavy impact on the hat, the suspension system cushions the blow against the user’s head and absorbs some force of impact.

Here at Discount Safety Gear, we look forward to seeing what the future of workplace safety brings. We carry a variety of hard hats including several styles, colors, and the ability to customize or add logos.

Pyramex Ridgeline 4-Point Ratchet Cap Hard Hat (left);
Pyramex SL Series 4-Point Ratchet Hard Hat (right)

Hard hats aren’t all we have to offer! To check out our selection of high quality safety and personal protective gear, visit our online store.


For more information on the evolution of the hard hat, visit the Bullard website here.

Looking for some extra reading? The New York Times published an informative article on hard hat evolution that can be viewed here.

Have questions or comments? Contact us toll-free at 1-877-734-2458.

Hard Hat Hair

msavgft_-06_brown_v-gard-fas-trac-slotted-protective-capWe recently got a question from a reader on how to avoid hardhat hair. There are a few options, and none of them is difficult or expensive, but none of them is going to have  you looking like you just stepped out of a salon. Sorry! Consider it the cost of the job.

You can…

Wrap a bandana around the suspension unit to lessen the marks left behind by them.

Wear a natural-fiber hat under the hat in the winter – synthetic fibers will create static and fly-aways.

Never start with even damp hair. Wet hair will exacerbate the condition!

Style your hair while you wear the hat! If it’s long, wrap your hair into a loose bun or twisty pony shoved under the hat, and let the hat set the curl. If it’s short, carry a volumizing product with you and when you remove the hat, rub just a bit of the product between your hands and fluff your locks.

Don’t wear metal barettes, which can conduct electricity.

If you wear a ponytail down, make it low!

And here’s my personal favorite: if you part your hair on the side, start on the opposite side, and part low. When you take off the hat, flip the part to its typical position and the worst of the dented hair will be under smoother hair.

Speed Cleaning the Laundry Room

20140906_18322220140906_183425The laundry room is at the back of the house but because the driveway dumps out to this entry, this is where every single visitor arrives. It is a quaint room with bright light but currently, too much chipped paint on the floors and walls. Over the years, the storage capacity for cleaning supplies and gardening tools have far exceeded a safe limit. Shelves were added as needed and white paint was added every few years. Spider webs prevail. There are more boxes of rose fertilizer than I could use in a lifetime, even if I grew roses. The birds outside would probably appreciate it if I could get their plastic tub of food out somewhere that I could actually feed them. Right now a hoosier cabinet waits in one corner for someone to put it back where it belongs in the kitchen. It was moved the day the EMTs had to get the stretcher into the house to pick up Daddy’s body.

This room will be light and bright and cheery. I will sand down the paint that is on too thick on woodwork (hmm. Should I strip the woodwork?), repaint the ceiling and walls (they definitely need it), and prime/paint/seal the cement floor. First is a good cleaning, and a good cleaning out. It is here that I started.

Much of the shelving is overhead, so I will be wearing the hard hat. I will definitely be wearing the disposable coveralls and poly gloves, with the amount of gunk and goo in this room. I will be wearing the respirator, too, as there are some chemicals.

20140719_132847 20140831_181323As I mentioned earlier, hockey season has started. Last weekend, Andy took Lucy and Gracie and I to get Lucy new gear. When we got back, she and Kay were trying it on and she grabbed my phone to take a selfie. With Andy’s permission, the photo is here. That’s Lucy, Grace, and Kay from left to right. Aren’t they beautiful girls? Anyway, this weekend he took them to Toronto for a showcase, which means recruiters will get to “shop” prospective scholarship-bound players. In today’s economy, a scholarship is necessary if both girls are to attend college.

Since he was gone, my mom and I spent a good portion of the weekend visiting with each other and going through the laundry room: a box to give away, a box to keep, and a box to throw away. Rather, some of the compostable garbage bags on our Construction Gear site. The bags were thick but brittle so I wouldn’t put anything sharp in them. Barring that, they were easy to open and tie, and were very durable. Plus I felt good knowing they are eco-friendly! This is my mom putting on the gloves.20140906_115803

After cleaning off the shelves, I disassembled the perimeter homemade shelving to open up the room. Next week I will be using the TSP cleanser at industrial strength to start scrubbing the room down, and replacing some of the removed wooden shelves with more delicate glass ones.

The Pack Rat

mess100 years in the same house + 3 generations + the flotsam of life = 3 stories + 3 outbuildings gorged with stuff!  Some is treasure – buried to be sure! Much is trash. The buildings are headed for demolition so two cousins are spending hours and days sorting it out. It’s a nasty job but someone has to do it to retrieve the treasure – silver coins and much more!

Online StoresConstruction Gear, Safety Girl, and Discount Safety Gear can help:        

Hours of kneeling pulling from the piles – CHECK!  We’ve got you covered with knee pads

Disp RespiratorDust, dust, dust – breathe in, breathe out! CHECK! We’ve got you covered with disposable face masks.

Danger – hazardous to clothing – CHECK! We’ve got you covered with disposable coveralls to protect your clothes.

coverallsHeads-up – Hard hats must be standard gear! CHECK! We’ve got you covered with our construction grade hard hats! They even come in snazzy colors for fashionistas!

hard hatSorting, trashing, treasuring, saving – It’s all in a day’s work. No, make that MANY days! You’re on your own! We don’t make house calls!

~AH